Improvement to Ski Edges

Executive Summary:

Steel edges on skis crack from the impact on handrails. 

  • Developed a system to make skis last longer.

  • Neoprene dampening system, along with a modular edge system.

  • Testing a standard park ski construction

  • Testing of new design.

Design Animations

Impact Study:

6000N of impact on a 2” diameter steel cylinder.

Comparable to a 220lb skier falling from 7 feet onto a handrail

Key Performance Criteria 

Stress/Strain Encountered by Entire ski

Stress/Strain Encountered by replaceable edge

Dampening and rebounding effectiveness

Stress/Stain Encountered by Standard Edge of Ski

Control

Simulations are great, but we should make something…

We took a set of Line Tom Wallisch Pros, and removed one edge. Then we installed our new edge system in its place.

Edge Cracks on all 3 standard edges

Industry improvements

  • Design for longer lasting products

  • Improve sustainable ski technology and materials

  • Repair rather than replace

  • Economic sustainability for the consumer

  • A better business model

Experimental

Neoprene dampening pad and replaceable edge reduced stress and strain by 40%

Time to Test

Tayo rode the prototype skis for one day and gave then a bit of a torture test.

The Results

New edge design has no cracks

Product solution

  • Replaceable underfoot edge

  • Rubber between edge layers to protect core

  • Longer lasting skis with less of an impact on the environment

  • Environmentally friendly materials-steel, rubber 

  • 6 month vs 3 year product life 

  • Construction materials can be separated and recycled post use

For a viable consumer product, the edge and dampening system will be built into the ski in the factory.

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